What to Do When OSHA Calls: A Guide for Stone Restoration Contractors

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What to Do When OSHA Calls: A Guide for Stone Restoration Contractors

October 23, 2024 Fred Hueston Comments Off

What to Do When OSHA Calls: A Guide for Stone Restoration Contractors

Frederick M Hueston StoneForensics.com

For stone restoration contractors, hearing that “OSHA is coming” can create a lot of stress. Whether you’re on a commercial site or working in someone’s home, the idea of an OSHA (Occupational Safety and Health Administration) inspection often raises concerns. But the truth is, while an OSHA visit can seem intimidating, it doesn’t have to be, as long as you’re prepared.

So, should you be worried about OSHA? The short answer is yes—but only if you’re not ready. Let’s dive into how stone restoration contractors can handle OSHA inspections, whether on a big commercial job or in a residential setting, and address the unique considerations of our industry, such as dust management.

OSHA in the Stone Restoration Industry: What You Need to Know

The stone restoration business involves risks, whether you’re polishing marble, grinding down stone surfaces, or handling chemicals. Heavy equipment, chemical use, and airborne particles are just some of the potential hazards OSHA looks at. Even though a lot of our work is done wet—meaning dust may not be as big of an issue as in other industries—OSHA is still concerned with making sure the job site is safe, for both your crew and anyone else on-site.

It’s important to note that OSHA regulations don’t just apply to big commercial projects. Even if you’re working in a residential home, OSHA can still inspect the job site. If you have employees working for you, that home becomes a workplace, and OSHA has jurisdiction there as well. So, whether it’s a luxury hotel lobby or Mrs. Smith’s kitchen, safety rules still apply.

Residential Work: Does OSHA Apply?

Many contractors believe that OSHA only focuses on large-scale commercial projects, but that’s not the case. If you’re working in someone’s home and have employees with you, OSHA still has the right to inspect that job site. So yes, you need to be aware of OSHA regulations even on residential jobs.

For example, using polishing machines in a home setting may not produce the same amount of dust because we often use water to control it, but you still need to ensure your workers are using the right personal protective equipment (PPE) and handling chemicals properly. Wet methods may reduce airborne dust, but they don’t eliminate other safety risks, such as slips, exposure to chemicals, or handling heavy equipment.

Wet Work vs. Dust Concerns

One of the advantages of working in stone restoration is that many of the processes we use involve water. Whether you’re grinding, polishing, or honing stone, wet methods are common because they help manage dust, particularly silica dust, which is a big OSHA concern in the stone industry. When you’re using water to cut, grind, or polish, the dust is controlled, significantly lowering the risk of inhaling harmful particles.

That being said, just because you’re using water doesn’t mean you’re off the hook entirely. OSHA inspectors will still look at how you handle safety measures, such as:

  • Proper use of PPE (like respirators and masks) in case dust is present during dry portions of the work.
  • Handling of wet areas, which can create slip hazards.
  • Chemical safety, especially with cleaners, sealers, or poultices.

While dust may not be a top concern during wet work, other hazards still exist. So it’s important to stay on top of overall safety measures and have clear protocols in place.

How to Prepare for an OSHA Inspection

The best way to handle an OSHA inspection is to be ready before they ever show up. If you’re consistently following safety protocols, whether on a residential or commercial job site, an OSHA visit will be much smoother.

  1. Safety Program
    You should have a written safety program in place that outlines the proper use of PPE, chemical handling, wet work procedures, and equipment safety. Everyone on your team should know these procedures, and they should be followed on every job, whether it’s a large office building or a private residence.
  2. Training Records
    OSHA will want to see that your employees are trained in the safe use of machines, chemical handling, and PPE. Keep detailed records of all training sessions—this shows OSHA that you’re committed to safety. Even if dust isn’t a major concern because of wet methods, your team should still be trained in what to do if dry conditions arise.
  3. PPE and Hazard Management
    While dust control may not be a daily concern thanks to wet work, OSHA will still check that you’re using the appropriate PPE for the tasks at hand. Respirators might not always be necessary, but hearing protection, gloves, and eye protection are just as important. Wet conditions can also pose slip hazards, so be sure you have protocols in place to handle any safety risks that come with water use.
  4. Recordkeeping
    Keep detailed records of all safety inspections, equipment maintenance, and any accidents or injuries. If OSHA shows up, having this documentation ready will demonstrate that you’ve been keeping a close eye on safety.

What to Do When OSHA Arrives

If OSHA does show up at your job site, whether it’s residential or commercial, here’s how to handle it:

  1. Stay Calm and Professional
    First and foremost, don’t panic. Greet the inspector professionally and answer their questions honestly. Remember, OSHA isn’t there to catch you off guard—they’re there to ensure a safe work environment.
  2. Verify Credentials
    Before allowing the inspector onto the site, verify their credentials to make sure they’re legitimate. It’s a simple step, but an important one.
  3. Know Your Rights
    You have the right to accompany the inspector throughout the inspection. This is important because you’ll want to know what they’re looking at and be able to address any concerns in real time.
  4. Ask Questions
    If the inspector points out a violation, don’t hesitate to ask for clarification. This helps you understand the issue and figure out how to fix it.
  5. Take Notes and Photos
    Keep detailed notes of everything the inspector mentions, and take photos of any areas of concern. This can help you when it’s time to correct the issue or if you need to dispute anything later.

After the Inspection: What Comes Next

After an inspection, you’ll receive a report that outlines any violations OSHA found. Here’s how to handle the next steps:

  1. Respond Quickly
    If OSHA finds any issues, act quickly to resolve them. You’ll have a specific window of time to fix the problems and report back to OSHA.
  2. Abatement and Fines
    OSHA may issue a fine or give you an abatement period to correct the issue. Make sure you meet all deadlines for fixing problems or negotiating penalties.
  3. Follow-Up
    Keep up the good habits by conducting regular internal safety audits to make sure issues don’t creep back in. Staying proactive is key to maintaining a safe job site.

Stay Proactive and Prepared

The best way to handle an OSHA visit is to be proactive. While wet work may reduce the risks of dust, there are still plenty of safety concerns to address—both in commercial and residential settings. By maintaining strong safety practices, keeping your team trained, and following proper procedures, you’ll be prepared for any inspection.

Remember, OSHA is there to ensure that you and your workers are operating in a safe environment. By following these guidelines, you can keep your job sites—whether big or small—compliant, safe, and ready for anything.