The Ultimate Guide to Filling Travertine and Saturnia Flooring: TF-01 General Filling Procedure

Frederick M Hueston  StoneForensics.com

Travertine and Saturnia floors, with their timeless beauty, can be a focal point in any space. However, maintaining these stone floors requires specific care, especially when it comes to filling the inevitable voids that appear over time. Whether you’re a seasoned professional or tackling this task for the first time, here’s a comprehensive guide to ensure your flooring not only looks its best but also stands the test of time.

Step 1: Cleaning with Care

The journey to a beautifully restored floor begins with a thorough cleaning. Use pressurized water, ensuring it does not exceed 900 psi, to clean open travertine surfaces. This initial wash is crucial for removing all debris from the holes and voids in the flooring. To prevent water damage, immediately vacuum up the water with a wet vacuum. Repeat this process several times for optimal cleanliness.

Step 2: Dry Before You Apply

Patience is key in the restoration process. Allow the travertine to dry for several hours after washing. If you’re on a tight schedule, floor fans can be used to speed up the drying process. Ensure the surface is completely dry before moving on to the next step.

Step 3: Choose Your Filler Wisely

For the filling, opt for a buff-colored Laticrete SP 100 epoxy grout or a color-matched unsanded Portland cement. Both options have their advantages, so choose according to the specific needs of your flooring and the finish you desire.

Step 4: Filling the Voids

Using a grout float, fill all holes and voids. Apply firm pressure to ensure the grout fully occupies the spaces, eliminating any air bubbles. Overfill each hole by approximately 1/16 inch to compensate for any settling or shrinking of the filler.

Step 5: Let It Cure

Patience plays a role again as you allow the filler to cure. Epoxy requires at least 3 hours to harden completely, while Portland cement needs at least 24 hours. Test the hardness by gently scraping the surface with a knife or razor blade; the filler should be hard, not soft or gummy.

Step 6: Grinding to Perfection

Once cured, it’s time to grind the excess filler until it’s flush with the rest of the floor surface. Start with a 60 grit, metal bond diamond grinder, ensuring a smooth, even finish.

Step 7: Honing Your Craft

Following the “Marble Floor Restoration Procedures M-01,” continue to hone the floor to achieve the desired smoothness and shine.

Step 8: Work in Manageable Sections

Divide your work area into sections no larger than 10 X 10 feet. This manageable size ensures thorough attention to detail and consistency across the floor.

Step 9: The Right Hands for the Job

Lastly, ensure that all work is carried out by individuals who are well-acquainted with this procedure. Expertise and familiarity with the process are crucial to achieving the best results.

By following these detailed steps, you can restore the natural beauty of your travertine or Saturnia flooring, ensuring it remains a stunning feature of your home or business for years to come.